If all those new toys are piling up,
here's a great way to keep them
organized, as well as create a family
heirloom.

And this toy box isn't the kind we
remember from our childhood - you know,
the fairly large, single-compartment
chest that we endlessly looked through
to find a toy that was usually on the
bottom, which meant unloading everything
else. We may also remember - again, not
so fondly - the sharp pain we felt when
the lid dropped down on our fingers or
head.
This project resolves all of those
problems by using dividers and
lid-support hardware. It also adds more
functionality: a seat and a playing
surface.
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Tip: An educator friend suggests
that, as toddlers and young children
try to make sense of the world, they
develop a strong need for order. She
does not recommend deep toy boxes
for this reason, and further urges
caregivers to limit choices by
rotating toys from adult storage
areas to the child's toy box.
Materials List
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1 x 12 solid or glued-up pine io
yield:
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2 pcs. 3/4 x 11-1/4 x 48" (front and
back)
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2 pcs. 3/4 x 11-1/4 x 13-1/4"
(sides)
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2 pcs. 3/4 x 10 x 13-1/4" (dividers)
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1 x 16 solid or glued-up pine to
yield:
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1 pc. 3/4 x 13-1/4 x 46" (bottom)
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3 pcs. 3/4 x 15-1/4 x 15-15/16"
(lids)
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1/4" lauan plywood to yield:
-
2 pcs. 1/4 x 15 x 15-1/2" (cushion
backing)
Tools List
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Tape measure and pencil
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Framing square
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Two 2" (min.) C-clamps or 4d
finishing nails
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Circular saw or cross-cut handsaw
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Finishing sander (random-orbit or
pad)
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80-, 120-, and 220-grit sandpaper
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Four 24" bar, pipe, or quick clamps
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Rubber mallet
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Drill/driver with #6 comb. pilot bit
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Carpenter's glue
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2" coarse-thread drywall screws
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6d finishing nails
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48" continuous hinge
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Hacksaw, metal file
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Screwdrivers or drill driver bits
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Wood plugs (buttons)
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3 lid supports
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Tack cloth
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Stain, polyurethane, or paint as
desired
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Finishing brushes, rags, and solvent
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1" dense foam and 2/3-yard fabric
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Utility knife or razor
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Staple gun and 1/4" staples
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Adhesive-backed Velcro tape
1. Design the Box: We suggest the
following approximate size for your box:
16"W x 48"L x 12"H overall. It will have
three compartments, each with its own
lid. Plan to cushion the two outside
lids but leave the center wood so it can
serve as a playing surface. While you
can make the box entirely with plywood,
particleboard or other panel goods,
those materials all require edging and
are generally much heavier than wide
pine boards, which our materials list
calls for.
2. Cut and Sand the Parts: Using
a tape measure, framing square and
pencil, mark the boards for cutting.
C-clamp or tack on a wood straightedge
to guide your cuts, as they must be
straight and square. With all the parts
cut, set up and sand them before
assembly. Avoid rounding over any
corners or edges.
3. Assemble the Box: Using the
framing square, lay out the inside of
the bottom, front and back pieces where
the sides and dividers will join them.
The sides should be recessed 1/4 inch in
from the ends and the dividers spaced
evenly. Lay the bottom on your workbench
atop a 1/2-in. spacer, then stand the
front, back and sides on edge around the
bottom, using clamps (front to back) to
hold them in place. Put the dividers in
place on your layout lines and clamp
again. Use a combination pilot bit to
bore the pilot, countersink, counterbore
and clearance holes simultaneously.
Loosen the clamps a bit and remove one
front-to-back member at a time so you
can put a bead of glue on the ends
before replacing it and installing two
screws per member (2 inches down from
the top and up from the bottom). Tap the
bottom out and turn the box over.
Reinstall the bottom with glued edges
and secure it with 6d finishing nails.
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Tip: Keep a damp sponge handy to
wipe off excess glue. It's very
important to get it all off if you
will be staining.
4. Install the Lids: Cut a 1-1/2
x 48" continuous hinge in three equal
lengths with a hacksaw and file off any
rough edges. Attach one leaf of each
hinge to the back of the box and the
other half to the back edge of each lid.
This will automatically give you a
3/4-in. overhang on the front edge. Sand
the entire project again to round over
edges and make it splinter-free and
baby-bottom smooth. Brush wood plugs
with glue and tap them in to conceal the
recessed screws. Finally, install
support hardware in the center of each
lid. It will hold the lid in an open
position and prevent it from slamming
down accidentally.
5. Finish the Project: Before
going on to the final step, finish the
project. Clean your work area well.
Brush away dust and wipe all surfaces
with a tack cloth to remove all dust
before applying the finish. Look for
neat, easy-to-do decorative ideas. Check
out the library for decorative painting
techniques such as stamping, sponge
painting, combed paint, and more. Adding
the child's name to the box is always a
nice touch.
6. Make the Seat Cushions: While
you're waiting for the final coat to
dry, cut the foam to fit over the
plywood backer and cut the fabric at
least 4 inches larger. Lay the fabric
face-down on a clean work surface or
floor, then the foam, and finally the
plywood. Kneel on the plywood as you
fold the fabric onto the backside and
staple it in place. Work from the center
of opposing sides out a few staples at a
time. Staple four strips of
adhesive-backed Velcro a couple of
inches in from each corner of the
plywood and in corresponding locations
on the two outer lids. When the finish
is dry, press the cushions onto the
lids.